Umtjhini wokupakisha we-Vacuum we-Thermoforming
ihlathululo1
ihlathululo2
Umthethomgomo wokusebenza
Ikambiso yokupakisha ezenzakalelako:
Ukuphakelwa kwefilimu → ukumaka → ukwakha → ukubekwa kwezinto → ukuvala nge-vacuum → ukukhowuda → ukusika ngokudlula → ukusika okude → ukukhipha izinto
● Isigaba sokwakha: Ngemva kobana ifilimu engezansi (ifilimu yokulula) ifuthunyelwe begodu ithambe, yakhiwa ngepompo ye-vacuum nofana ngethangi lokugandeleleka okumbi ukuhlangabezana neemfuneko zokujula nokuqina kwemikhiqizo ehlukileko.
● Isigaba sokuvala: Ngemva kokuthi ifilimu ephezulu (ifilimu ehlangeneko) ivalwe, isikhwama somoya (umfutho ofanako) nofana isilinda (ukuvala okuphezulu) kusetjenziselwa ukuqedela ukuvala okulawulwa yi-vacuum nofana ngegesi.
● Isigaba sokusika: Ummese wokusika ophambanako (ummese owodwa olawulwa yi-PLC) kanye nommese wokusika omude (umklamo wamazinyo amanengi) zisikiwe ngokunembileko ukusekela iimfuneko ezenziwe ngokwezifiso ezifana nemigqa enamachashaza ephakheji eragela phambili kanye namaphethelo alula ukudabuka.
Ukulawula okuhlakaniphileko:
● Irherho lokubeka ifilimu: Imoto iqhuba i-roller yokuphakamisa i-gravity, begodu ukugandeleleka kwefilimu kulungiswa ngokuzenzakalelako ngokusebenzisa amaswitjhi wokusondelana angaphezulu nangaphasi ukuqinisekisa ukunwebeka okufanako ngaphandle kokulimala;
● Irherho lokugandelela ukudlidliza (ukuhleleka okuphezulu): Imojuli yokulawula ye-Omron yehlisa ukudlidliza kokusebenza ukuqinisekisa ukuzinza kwejubane elikhulu kanye nomphumela wokukhandela ukuphuphuma kwamaphakheji.
Ukuhlelwa komkhiqizo
Ithekhnoloji eqakathekileko:ithekhnoloji yokwakha i-vacuum, ukuvala ngeendlela ezinengi (isikhwama somoya/isilinda), ihlelo lokugandelela ukudlidliza elihlakaniphileko, ukulawula amahlelo okuzijameleko.
Iingcenye eziqakathekileko:6063T aluminium-magnesium alloy body, casting aluminium mold (45mm ubukhulu), split heating plate (38mm), high-precision horizontal kanye vertical cutting knife system.
Irherho elisekelako: ipompo ye-vacuum/imodyuli yokwakha ithangi lokugandeleleka okumbi, ukubuyiselwa kwemfucuza ye-suction barrel/ifilimu ye-motor, ukulawula kwe-Omron/Siemens PLC.
Iinzuzo eziqakathekileko
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Ukunemba okuphezulu nokuqina
Ukwakheka komzimba: 6063T aluminium-magnesium alloy one-piece casting, 9-meter reference platform initial installation, flatness error ≤ 0.05mm;
Ikambiso yokubunjwa: isikhunta se-aluminium esibukhulu esingu-45mm, ukugaya okurhabako + ukugaya okuncani + ukuqeda umkhondo, umjikelezo wokucubungula amaviki ama-2, ukulungiswa kokujula kokusekela nokutjhugululwa kwesikhunta okurhabako.
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Ukuphepha nokuhlakanipha
Idivayisi yokulwisana nokutjhwaba ephindwe kane: Igumbi lokubumba negumbi lokuvala ngokutjhisa lifakwe amapuleti wokuvikela ngaphambi nangemva, kanye ne-alamu yokuvala ngokuzenzakalelako;
Ukulawula okuhlakaniphileko: ihlelo lokuhlela elizithuthukisileko + ibhokisi lokusabalalisa elinamandla amathathu (ipuleti le-aluminium eliyi-16mm + isikhiqizi sokususa umswakama), ukusekela isisombululo sokugandelela ukudlidliza okusezingeni eliphezulu kwe-Omron.
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Ukubumba nokuvala okusebenzako
Irherho lokufuthumala: ipuleti lokufuthumala le-aluminiyamu elingama-38mm, ikhoyili yangaphakathi yokudlulisa ukutjhisa okufanako, ukutjhuguluka okuncani, ipilo ede;
Iindlela zokubumba: ipompo ye-vacuum (ibhokisi eliqinileko/umdwebo ojulileko) nofana ithangi lokugandeleleka okumbi (imikhiqizo emincani nemincani yonga amandla begodu ayithuli), ivumelana neendingo ezihlukahlukeneko.
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Ukusika okuguquguqukako nokubuyisela kabutjha
Umklamo wokusika: ummese wokusika owodwa ongalungiswa/amajamo wamazinyo amanengi wommese wokusika omude (izinyo lesaha, igagasi, ukudabuka lula, njll.), esekela ukusika isikhwama okuragela phambili;
Ukubuyiselwa kwemfucuza: umgqomo wokudonsa (ukudonsa okuqinileko, ukusetjenziswa emabubulweni) nofana ukugoqa ngeenkoloyi (okuthulileko nokonga amandla, isiphakamiso sezokwelapha), ongakhetha lokha nawufunako.
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Ukonga amandla nokutlhogonyelwa okulula
Ithekhnoloji yokuvala: ukuvala isikhwama se-airbag (ibiza kancani, iyunifomu) nofana ukuvala isilinda (ngokugandeleleka okukhulu nokuhlala isikhathi eside);
Idizayini yokusetjenziswa okuncani: ukubunjwa kwethangi lokugandeleleka okumbi akutlhogi ukutlhogonyelwa, begodu ukusetjenziswa kwamandla wokugoqa injini kwehliswa ngama-30%.
Imingcele yomkhiqizo
Umhlobo | DZDL-320 | DZDL-420 | DZDL-520 | DZDL-685 |
Ububanzi befilimu yesisekelo (mm) | 322 | 422 | 522 | 685 |
Ububanzi besikhunta esiphezulu (mm) | 295 | 395 | 495 | 661 |
Izinga lokuhlanza | ≤200 | ≤200 | ≤200 | ≤200 |
Ukuphakelwa kwamandla (V/Hz) | 380/50 | 380/50 | 380/50 | 380/50 |
Amandla aphakathi | 7 | 10 | 12 | 16 |
Ubukhulu | 5500×800×1750 | 6000×900×1750 | 7500×1000×1750 | 6500×1400×1800 |
Ubudisi bomtjhini (kg) | 1200 | 1800 | 2200 | 2400 |
Ijubane lokupakisha (imizuzu) | 4-7 amahlandla | 4-7 amahlandla | 4-7 amahlandla | 4-7 amahlandla |
Idivayisi ye-Membrane engezansi: Ngokwamukela ihlelo lokubhuleka nokuqinisa okuzenzakalelayo okusekelwe ekungenisweni, ifakwe isibambo sokulungisa esivundlileko ukulungisa ukuqina okuseceleni kwefilimu yokupakisha ngesikhathi sangempela. Ekambisweni ye-membrane engezansi, into leyo ivamise ukuba yifilimu yokunweba edinga ukunwebeka ukwakha ijamo elifunekako.
Ukwakha nokuvala ngokutjhisa: Indlela yokuphakamisa kokubili ukwakha nokuvala amafilimu ngokutjhisa isebenzisa ihlelo lokuphakamisa elizijameleko elifana ne-lever ye-pneumatic. Amashubhu amanengi wokufuthumala afakwe ngamapuleti wokufuthumala aqinisekisa ukusabalala okufanako kwamazinga womtjhiso.
Irherho lokulawula: Irherho lethu lokulawula linesilawuli se-Siemens, isibonisi sedijithali sombala esingu-10-intshi, kanye nebhokisi lokulawula elijikajikako le-aluminium-magnesium elinokufakwa okulungiswa ngo-320°.
Indlela yokuvala ukutjhisa nge-Vacuum: Igumbi lokuvala ngokutjhisa nge-vacuum linendlela yokuzinza yokuzinza, egcina ukuzinza kwesakhiwo ngaphasi kwengcindezi ephezulu yokuvala ngaphandle kokutjhuguluka.
Amasimu wesicelo
Imikhiqizo yenyama
Inyama efretjhi/efriziweko, inyama ephekiweko, amasoseji amanengi, amasoseji apakishwe nge-vacuum, isalami, ihamu, ibhekoni, inyama yenkomo, inyama yefarigi, ama-hamburger, inyama ye-bison, inyama yefarigi, inyama yenkomo, inyama yenkukhu), amabhola wenyama, njll.
Ifesi nokudla kwelwandle
Ifesi efretjhi/efriziweko/ephekiweko, ama-salmon fillets, i-tilapia, i-shrimp, i-lobster, i-octopus, ama-oyster, ama-prawn, i-herring, i-smoked fish, i-roe, njll.
Imikhiqizo yeenkukhu
Inkukhu epheleleko, i-turkey epheleleko, imilenze yenkukhu, i-quail, amaqanda we-quail, amaqanda anetshwayi, amaqanda abilisiweko, i-turkey egayiweko, inkukhu egayiweko, njll.
Itjhizi nebisi
Amabhlogo wetjhizi, iinlayi, ama-wedge, ama-curd, i-cheddar, itjhizi eqinileko/ethambileko, i-feta, itjhizi yembuzi, njll.
Iimpahla ezibhakiweko
Isinkwa, amakhekhe, amasanghweji, ithosti, amakhekhe, njll.
I-Pasta
I-pasta entsha, i-ravioli, ama-udon noodles, njll.
Ukudla okulungele ukudliwa
Ukudla okuzifuthumeleko, ukudla okufriziweko, i-pizza, njll.
Iinthelo nemirorho
Inyama ye-durian, amadethi, ama-oliva, amakari amancani, izaqathe, ama-chestnut, ama-sweet corn cobs, ama-microgreens, amasaladi, ama-pickles, amazambane, ama-strawberry, ama-blueberries, iinthelo ezomisiweko, njll.
Ukudla okungeziweko
Ukudla kwesilwana, ukudla kweenja/kwekati, amaphakethe welayisi, iimbhontjisi, imidumba, njll.
Iinsetjenziswa zezokwelapha
Iimaski zezokwelapha (N95, ezilahlwako), izambatho zokuzivikela, iinsetjenziswa zezokwelapha, ikotoni, njll.
Ukutlhogomela umuntu mathupha
Iimaski zobuso, iinhloko zamabhulashi wamazinyo kagesi, njll.
Iinsetjenziswa zezebubulo nezeHardware
Imikhiqizo yamakhemikhali, amathulusi we-hardware, iingcenye ze-elekthronikhi, njll.